Metallurgical and Materials PE

Free Metallurgical and Materials PE equations calculator for PE exam prep. 9 formulas with Excel templates, worked examples, and exam tips.

Try the Interactive Calculator

Calculate results, get Excel formulas, and see worked examples

Open Calculator

All Metallurgical and Materials PE Equations (9)

Frequently Asked Questions

How do I use Arrhenius Relation (Diffusion / Reaction Rate) on the PE exam?

Always convert temperature to Kelvin! The gas constant R = 8.314 J/(mol·K) is universal. For PE exam problems, activation energies are typically given in J/mol or cal/mol. Remember that doubling absolute temperature doesn't double the diffusion rate - the exponential relationship makes small temperature changes very significant.

How do I use Corrosion Rate from Current Density on the PE exam?

CRITICAL: Use correct K constant - 0.129 for mpy with µA/cm², 3.27×10⁻³ for mm/year with A/cm². Equivalent weight depends on oxidation state (Fe²⁺ vs Fe³⁺). Always verify units match between icorr and K constant.

How do I use Norton Creep Law (Steady-State) on the PE exam?

Norton creep law is critical for high-temperature design problems. Always verify temperature is in Kelvin (add 273 to °C). The stress exponent n typically ranges 3-8 for metals. Remember that small changes in temperature or stress create large changes in creep rate due to exponential and power law dependencies.

How do I use Basquin High-Cycle Fatigue Relation on the PE exam?

Basquin equation applies only to high-cycle fatigue (typically Nf > 10³-10⁴ cycles). For low-cycle fatigue, use Coffin-Manson strain-life relation. Always check if mean stress corrections (Goodman, Gerber) are needed. The fatigue strength exponent b is always negative.

How do I use Fick’s First Law of Diffusion on the PE exam?

Remember the negative sign - flux always flows from high to low concentration. For PE exam problems, you'll often need to look up or calculate D using the Arrhenius equation: D = D₀e^(-Q/RT). Concentration gradients are typically given as weight percent differences.